MES & data integration
One reliable integration across shop floor, ERP, and PLM: ISA-95-aligned MES unifying many sources into batch records and live analytics.
Industries / Commerce & IndustrialManufacturing
Plants measured by OEE, not dashboards
MES/SCADA, industrial IoT, predictive maintenance, and supply chain, built by senior teams behind multi-plant OT/IT estates.
0%OEE uplift across integrated plants
0%Unplanned-downtime reduction
0%Energy intensity cut by digital twin
What we ship
The smart-factory build, end to end
Shop floor to supply chain, everything that lifts OEE and uptime, shipped by one senior pod.
01 / 06MES & data integration
One reliable integration across shop floor, ERP, and PLM: ISA-95-aligned MES unifying many sources into batch records and live analytics.
Industrial IoT & SCADA
Edge gateways, sensor unification, and SCADA modernisation over OPC-UA, northbound to cloud.
Digital Twin
Process and asset twins for simulation and optimisation, physics-informed where it earns its keep.
Predictive maintenance
Condition monitoring and ML failure prediction, closed-loop with EAM work orders.
Supply-chain control tower
Multi-tier supplier visibility, demand-signal sharing, and order-promise simulation.
OT/IT cybersecurity
Zero-trust access with MFA at the OT/IT boundary, IEC 62443 segmentation, and NIS2 compliance evidence.
Why our engineering holds
The disciplines behind every uplift
Factory engineering is judged on uptime and safety. We build with OT rigour, and the standards evidence auditors review.
01
OT/IT boundary by design
Zone-and-conduit mapping under IEC 62443, signed off by both your OT engineering and IT cybersecurity teams.
02
ISA-95 in practice
MES designs map explicitly to ISA-95 Levels 1–4, so every system owns the right data and integrations scope cleanly.
03
OEE you can defend
Unified scheduling, predictive maintenance, and digitised andon, uplift measured on a year-one rolling baseline.
04
One operational truth
Shop-floor telemetry wired to ERP, EAM, and the historian: sub-second status and per-asset reconciliation alerts.
Where it pays off
Where it pays off in production
Selected programmes across discrete, process, and hybrid estates, anonymised where required, specific on the outcome.
Tier-1 Automotive OEM
+22% OEE
Four-plant MES integration lifted OEE 22% in year one
Four assembly plants onto one MES with live telemetry, batch genealogy, and digitised andon, OT/IT segmented under IEC 62443.
- MES integration
- Batch genealogy
- IEC 62443
Steel Processor
-31% downtime
Predictive maintenance cut unplanned downtime 31%
ML-scored failure prediction on rolling-mill assets, closed-loop with EAM work orders, unplanned downtime down 31%.
- Condition monitoring
- ML scoring
- IBM Maximo
FTSE 100 Chemical Group
-14% energy intensity
Digital twin cut energy intensity 14%
Physics-informed digital twin for continuous-process optimisation across two sites, energy intensity reduced 14%.
- Digital twin
- Process optimisation
- AVEVA PI
Aerospace Tier-1 Supplier
0 unplanned stops
OT/IT segmentation reached zero unplanned-stop incidents
IEC 62443-aligned segmentation and OT-side EDR with a NIS2 evidence pack, zero unplanned-stop incidents in the year-one window.
- IEC 62443
- OT EDR
- NIS2 evidence
Mid-Cap Food & Beverage
+17% OTIF
Supply-chain control tower lifted on-time-in-full 17%
Three-tier supplier visibility with demand-signal sharing and order-promise simulation, OTIF up 17%.
- Control tower
- Supplier visibility
- Kinaxis
Medical-Device Manufacturer
FDA inspection cleared
21 CFR Part 820 MES cleared FDA inspection
Validated MES with batch genealogy and electronic signatures for a regulated estate, FDA inspection cleared at first review.
- 21 CFR Part 820
- Electronic batch records
- GAMP 5
The manufacturing stack
The factory stack, by layer
We ship on the platforms manufacturers actually run, composed as a stack, vendor choice driven by your operating model rather than ours.
Layer 01 MES & shop floor
Tier-1The execution core: batch records, recipe management, electronic work instructions, performance analytics. Discrete and process variants.
- SAP DMC
- Siemens Opcenter
- Rockwell FactoryTalk
- GE Proficy
- Tulip
- ISA-95 model
- Batch genealogy
- E-work instructions
- OEE analytics
Layer 02 IIoT & SCADA
Edge gateways and historian layer that expose shop-floor data northbound over OPC-UA.
- AVEVA PI System
- Siemens MindSphere
- AWS IoT SiteWise
- Azure IoT
- OPC-UA
- Edge gateways
- Process historian
- OPC-UA
- Sensor unification
Layer 03 OT security
IEC 62443 segmentation with OT-side EDR and zero-trust at the OT/IT boundary.
- Claroty xDome
- Dragos Platform
- Nozomi Networks
- Defender for IoT
- Zone & conduit
- OT EDR
- NIS2 reporting
- Asset inventory
Layer 04 Predictive & quality
Condition monitoring and ML failure prediction, closed-loop with EAM and QMS.
- IBM Maximo
- SAP PM
- bespoke ML pipelines
- Condition monitoring
- Failure prediction
- CAPA workflow
Layer 05 Data & ERP
ERP and PLM integration with a warehouse for plant-wide analytics on one event stream.
- SAP S/4HANA
- Snowflake / BigQuery
- PTC Windchill
- Siemens Teamcenter
- ERP integration
- PLM integration
- Plant analytics
- Audit trail
Layer 06 Supply chain & ESG
Control towerMulti-tier visibility and planning, with Scope 1–3 emissions accounting wired to operational data.
- SAP IBP
- Kinaxis
- o9 Solutions
- Blue Yonder
- Watershed / Persefoni
- Demand sharing
- Order-promise sim
- Scope 3 accounting
- CSRD pack
Our engagement workflow
Seven stages from first call to ongoing support
Every engagement walks the same path, sized to your problem, but with the same verification gates baked in.
Phase 01Discovery
Two-week paid sprint. Architect-led. Output: regulator map, costed roadmap, signed scope.
Phase 02Planning
Pod composition, sequenced milestones, change-control governance, and risk register.
Phase 03Design
Reference architecture, threat model, design system, and acceptance criteria locked.
Phase 04Development
Weekly demos, trunk-based, CI/CD from day one. Code reviewed against spec at every gate.
Phase 05Testing
Unit, integration, e2e, security, performance, and accessibility, automated and gated.
Phase 06Deployment
Blue-green or canary, observability live before launch, rollback rehearsed.
Phase 07Support
Managed services or hypercare hand-off. Defined SLOs, named on-call, monthly reviews.
Success stories
Programmes we have shipped
7 min
Manufacturing
Self-healing incident remediation for a manufacturer's OT platform
Cut median incident remediation from 41 to 7 minutes across a manufacturer's OT platform, with a human approval gate on every action.
GoKubernetesLangGraphPrometheusOT connectors
Country · DE
225 files
Manufacturing
Global export platform rebuild for a bilateral trade and investment board
Re-themed and re-scoped an 80-route SaaS template into a 15-page global trade platform, with zero legacy brand colour left across 225 files.
Next.jsTypeScriptTailwind CSSFramer MotionD3.jsSplineGoogle Sheets API
Country · UK
31%
Manufacturing
Field-service app for a manufacturer's engineers
Offline-first engineer app cut job-completion admin 31% for a manufacturer's field team.
FlutterDartSQLiteGCP
Country · UK
34%
Manufacturing
Factory-systems migration for a manufacturer
Lifted MES and quality systems to the cloud across nine plants, cutting infrastructure cost 34%.
AzureTerraformAKSAzure Arc
Country · DE
90%
Manufacturing
Privileged access overhaul for a manufacturer
Cut standing privileged access 90% across a manufacturer's IT and OT estate.
CyberArkEntra PIMTerraform
Country · DE
0 contract breaks
Manufacturing
API testing for an IoT device platform
Validated device, telemetry, and notification APIs under live conditions, shipping a release with zero contract breaks across connected consumers for an IoT platform.
PostmanRESTWebSocketNewman
Country · DE
1M+ msgs/hour
Manufacturing
Throughput testing for an IoT data platform
Proved stable ingestion throughput and latency at over a million device messages an hour, so the platform could onboard new fleets with confidence.
k6JMeterInfluxDBGrafana
Country · UK
18%
Foodtech
Churn prediction for a foodtech subscription platform
Cut voluntary churn 18% in two quarters with next-best-action scoring for a meal-subscription platform.
PythonXGBoostSnowflakedbtMLflow
Country · UK
22%
Retail
Demand forecasting for a grocery retailer
Cut waste 22% across 900 stores with SKU-level probabilistic forecasts.
PythonPyTorchDatabricksDelta Lake
Country · FR
58%
Government & Public
Complaints triage and root-cause tagging for a government department
Auto-classified 58% of citizen complaints to root cause, feeding the department's reporting directly.
PythonspaCyTransformersPostgreSQL
Country · UK
94%
Logistics
Shipping-document extraction for a logistics operator
Achieved 94% straight-through extraction on bills of lading and customs paperwork for a logistics operator.
PythonLayoutLMTesseractAzure
Country · UK
62%
Foodtech
Supplier portal for a foodtech marketplace
Self-service supplier portal lifted supplier adoption to 62% in one quarter for a foodtech marketplace.
Next.jsTypeScriptGraphQLPostgreSQL
Country · UK
120ms
Logistics
Real-time operations dashboard for a logistics operator
Sub-120ms streaming operations dashboard across 40 control desks for a logistics operator.
ReactWebSocketsRustRedis
Country · UK
WCAG AA
Government & Public
Accessible public-services portal rebuild
Rebuilt a citizen portal to WCAG 2.2 AA, cleared external audit first pass.
Next.jsTypeScriptGOV.UK Design System
Country · UK
4.8★
Retail
Loyalty and shopping app for a retailer
Launched a retail loyalty app to a 4.8-star rating and 200k users in 90 days.
SwiftKotlinReact NativeAWS
Country · UK
0 outages
Retail
Cloud migration for an omnichannel retailer
Re-platformed e-commerce to the cloud, holding availability through a record peak-season trading day.
AWSTerraformEKSCloudFront
Country · UK
1.2M
Automotive
Connected-vehicle platform for a carmaker
Built a cloud platform ingesting telemetry from 1.2M connected vehicles at scale.
GCPKubernetesPub/SubBigQuery
Country · DE
7 weeks
Government & Public
Secure landing zone for a government department
Stood up a compliant, multi-account landing zone for a government department in 7 weeks.
AWSControl TowerTerraformSCPs
Country · UK
55%
Logistics
Kubernetes platform for a logistics operator
Consolidated 14 clusters to one governed platform, cutting ops toil 55% for a logistics operator.
KubernetesIstioFluxTerraform
Country · NL
72%
Foodtech
Observability rebuild for a foodtech platform
Cut mean-time-to-detect 72% for a food-delivery platform with unified tracing and SLOs.
OpenTelemetryGrafanaPrometheusTempo
Country · UK
60%
Retail
Lakehouse build for a grocery retailer
Unified 40 sources into a governed lakehouse, cutting report build time 60% for a grocery retailer.
DatabricksDelta LakeSparkTerraform
Country · UK
sub-second
Logistics
Real-time data pipeline for a logistics operator
Delivered sub-second track-and-trace event data to 30 teams for a logistics operator.
KafkaFlinkIcebergKubernetes
Country · DE
45%
Automotive
Cloud warehouse migration for a carmaker
Migrated a legacy warehouse to the cloud, cutting query cost 45% for a carmaker.
SnowflakedbtFivetranTerraform
Country · DE
3x
Foodtech
Self-service analytics for a foodtech platform
Self-service models tripled analyst throughput at a food-delivery platform.
LookerdbtBigQuery
Country · FR
74
Retail
Cloud penetration test for a retailer
Surfaced 74 exploitable misconfigurations across a retailer's multi-account cloud estate.
ProwlerScoutSuitePacuAWS
Country · UK
25k
Government & Public
Zero-trust rollout for a government agency
Rolled zero-trust access to 25,000 civil servants without a productivity dip.
OktaZscalerEntra IDTerraform
Country · UK
R155
Automotive
Threat modelling a connected vehicle
Mapped and mitigated attack paths for a UNECE R155-regulated connected vehicle.
STRIDEISO 21434UNECE R155Threat modelling
Country · DE
0 criticals
Logistics
Threat modelling a logistics partner API
Hardened a logistics partner API against abuse before third-party onboarding.
STRIDEOAuth2Threat modelling
Country · NL
100% endpoints covered
Retail
API testing for a video-streaming platform
Achieved full endpoint coverage across upload, playback, and monetisation APIs, with auth, rate limits, and error paths verified end to end for a streaming platform.
PostmanGraphQLRESTNewman
Country · US
-62% integration bugs
Logistics
API testing for a travel-booking aggregator
Contract and integration testing across hotel, flight, and car-rental APIs cut integration bugs 62% by catching schema and pricing mismatches before release.
PostmanRESTPactNewman
Country · AE
90%
Retail
CI regression suite for an e-commerce marketing platform
Wired end-to-end suites into CI for a US e-commerce marketing platform, cutting regression time 90% and shipping every merge regression-clean.
PlaywrightTypeScriptGitHub ActionsNode.js
Country · US
40+
Logistics
Cross-browser automation for a store analytics dashboard
Delivered cross-browser E2E and API automation for a UK store analytics dashboard, catching orders, inventory, and reporting regressions before every release.
CypressPlaywrightGitHub ActionsPostman
Country · UK
Days to minutes
Foodtech
End-to-end automation for a food-delivery platform
Automated ordering, cart, and checkout on real devices for a UAE food-delivery platform, cutting manual regression from days to minutes per release.
PlaywrightTypeScriptBrowserStackGitLab CI
Country · AE
Zero-incident launch
Retail
Manual QA for an online store's product dashboard and checkout
Functional and exploratory testing across catalogue, search, filters, and checkout caught layout and data defects before go-live, so a US retailer launched its new store with no customer-facing incidents.
WebTestRailJiraBrowserStack
Country · US
100% critical coverage
Logistics
Functional QA on the release train for a task-management SaaS
Hands-on regression and exploratory testing of boards, dashboards, and role-based workflows kept every critical path stable through fortnightly releases, holding critical-path coverage at 100% for a UK logistics-operations SaaS.
WebTestRailXrayJira
Country · UK
WCAG 2.2 AA passed
Government & Public
Usability and accessibility testing for a mobile learning platform
Real-device usability and hands-on accessibility testing with assistive technology took a public-sector learning app to a clean WCAG 2.2 AA launch with no post-release remediation sprint.
iOSAndroidVoiceOveraxe
Country · SG
99.9%
Government & Public
Load and soak testing for an enterprise cloud platform
Validated a 99.9% uptime SLA under peak load, so the cloud portal and provisioning APIs held through demand spikes without incident.
k6JMeterGrafanaPrometheus
Country · US
3x
Retail
Checkout stress and spike testing for a merchant platform
Isolated the true checkout bottleneck and produced a validated capacity model showing three times the throughput headroom the platform believed it had.
GatlingJMeterGrafanaNew Relic
Country · US
0 critical findings
Retail
Application and API security testing for a SaaS platform
Delivered OWASP-aligned application and API testing that closed the exploitable paths and left the platform with zero critical findings at release.
Burp SuiteOWASP ZAPNucleiSAST
Country · US
Auth hardened
Government & Public
Authentication and access-control testing for an identity platform
Tested login, SSO, and token flows end to end and hardened the identity layer against real abuse cases before rollout.
Burp SuiteOAuth2OIDCJWT
Country · CH
60% narrower scope
Government & Public
Verifiable-credential feasibility study for a workforce platform
Scoped a focused credentialing pilot over a full rebuild, narrowing the programme 60% for a workforce management platform.
Feasibility studyChain selectionVerifiable CredentialsROI model
Country · UK
Self-service Web3
Government & Public
On-chain intelligence platform for a financial-intelligence unit
Turned raw on-chain data into a self-service intelligence dashboard that surfaces suspicious wallet activity in seconds for a public financial-intelligence unit.
The GraphEthereumGraphQLNode.js
Country · UK
3x faster proposal cycles
Government & Public
DAO governance portal for a Web3 organisation
Wired the proposal-to-execution lifecycle straight into on-chain voting and treasury actions, tripling the speed of a Web3 organisation's proposal cycles.
OZ GovernorSnapshotSafeEthereum
Country · AE
Zero stuck funds
Retail
Trustless escrow contracts for a marketplace platform
Fuzz- and invariant-tested escrow that holds buyer funds until both parties confirm delivery meant no funds were ever left stuck for a marketplace platform.
SolidityFoundryOpenZeppelinUSDC
Country · NG
94% fewer data errors
Government & Public
Tokenised carbon credits for an ESG reporting platform
On-chain carbon-credit issuance and retirement contracts gave auditors tamper-proof evidence and cut reporting data errors by 94% for an ESG reporting platform.
SolidityERC-1155HardhatPolygon
Country · DE
Who we are
About usBritonOne Technology is a full-cycle engineering company that builds and operates production software for regulated estates. Since 2017, we have shipped programmes that clear audit on the first pass across banking, insurance, wealth, healthcare, and biotech. Our teams pair deep domain knowledge with disciplined engineering, treating compliance, security, and resilience as first-class deliverables. From architecture through to live operations, we stay accountable for the systems we build, measuring success by uptime, audit outcomes, and defensible business results.
60+Senior engineers across UK and EU
Why choose us
Engineer experience, average9+ yrs
Specialist replacement window48h
Code and IP ownership, day one100%
Surprise invoicesZero
Why teams choose BritonOne Technology
Four reasons enterprise buyers come back
We don't compete on lowest day-rate. We compete on shipped outcomes inside environments that have to clear audit.
Senior-only delivery
Every engineer on every engagement is at least senior, typically eight to fifteen years deep in their craft. No bench rotations, no junior pyramid hidden behind a glossy proposal, no bait-and-switch after contract signature. The architect who scoped your engagement is the same person committing code by week three.
Audit-ready by default
FCA, PRA, EBA, BaFin, FINMA, HIPAA, SOC 2 Type II: every framework we work under is treated as a design constraint from day one, not a final-stage gate. Evidence trails, model-risk packs, change-control artefacts, and pen-test reports ship alongside the code, ready for second-line review without a remediation sprint.
Anti-drift delivery discipline
Small pods of three to seven engineers, each with a named delivery lead who owns scope, schedule, and outcomes from kickoff to hand-off, never a faceless team you have to chase for an answer. Weekly demos run against the signed scope, frequent verification gates catch regressions early, and quarterly outcome reviews measure real progress against the original business case rather than a moving target. Together those rituals catch scope drift before it has any chance to compound, so programmes that should take six months don't quietly stretch into eighteen, budgets stay anchored to what was agreed, and every milestone ships with a written, testable definition of done that both sides sign off before we move on.
Long-tail support beyond hand-off
We don't disappear the moment the engagement closes. Managed services, hypercare windows, named on-call rotations, or quarterly health checks: pick the depth that matches your operational risk profile. About seventy percent of clients return for a second programme, usually because the team that shipped the first one is still on the other end of the page.
Manufacturing client reviews
What plant and operations teams say
Anonymous under MNDA. Each quote is from a senior manufacturing buyer who owned the engagement end to end.
OEE We Can Defend
“BritonOne Technology put four plants on one MES and held the OEE uplift to a rolling year-one baseline. 22% is a number I can take to the board without a caveat.”
Group Operations DirectorTier-1 automotive OEM (four plants)
Manufacturing procurement questions
What teams ask before the first SOW
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- 3
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Before you sign
Direct answers to what procurement, security, and delivery leads weigh before signing: compliance, integration, and the accountability we put in writing.
MES: build bespoke or deploy Opcenter, FactoryTalk, or SAP DMC?
Workload-dependent. A packaged MES (Siemens Opcenter, Rockwell FactoryTalk, GE Proficy, SAP DMC) wins where your processes fit its model and you want a supported upgrade path, best for standardised discrete or process lines. We build bespoke only for the 10-20% of workflow that is genuinely your competitive edge, and we design every MES against ISA-95 Levels 1-4 so each system owns the right data and integrations scope cleanly. We have shipped on all four platforms and on bespoke, and we recommend on your operating model, not vendor preference.